- Mold? Thomson? Not sure of the type and method for punching?
- Metal? Foil? Seat? Roll? Tape? Film? Cushion? Need consultation on punching for any particular material?
- Is this even possible? Need consultation with a press manufacturer who can make proposals for solutions?
- Considering high-precision punching, but don't know where to consult?
- Want to find a place to trust mass production requests for everything from strict quality processing to inspection, packing and shipping?
Solution
Why choose Punching.NET?
Over 1,000 prototypes and projects! One-stop for solution proposals based on a track record of prototyping for electric vehicles (EV), biosensor substrates, FCVs, medical care, and 5G in the U.S.
We handle everything from rolling methods to single wafer automatic machines! We propose automation equipment with QCD (Quality, cost, delivery) suitable for mass production projects. We can also propose solutions for many pieces of unique equipment such as machines compatible with 600mm width rolling, and image robot presses.
Achievement of punching with positioning accuracy of ±5 μm! Using a mold with a built-in camera (patented method), mass production of high-precision encoder scales is possible through robotic image positioning.
Burr-free punching for copper and aluminum heat dissipation substrates! We employ the fine blanking method used in industries such as automobiles and semiconductors, resulting in punching without burrs or sagging.
Ultra-thin foil for electrode materials used in rechargeable batteries can also be punched! 10μ aluminum foil can be processed without burrs or coat peeling. In addition, we propose solutions for a drop-out lamination method that is excellent for mass production.
Quality control system philosophy of "100 millionths of zero" with no market complaints Mass production results based on 45 years of technical knowledge of electronic parts, circuit boards, and FPC precision presses. State-of-the-art DX press processing that can handle all traceability data (Smartfac! ©)
We offer overwhelming competitiveness in punch processing as well as in accelerated product development.
Please contact us for anything!
Rechargeable battery materials
- Materials
- Aluminum electrode foil, resin separators, small metal separators, capacitors
- Technology
- Zero clearance mold
- Comment
- 10μm aluminum foil can removed from the mold and rolled to achieve no loss of barrier coating. We have extensive knowledge of foil processing technology.
FA/Robot field optical components
- Materials
- Rotary encoder scales
- Technology
- ±5μm positioning press punching method
- Comment
- This is an important component that is attached to the shaft of a servomotor and used to control the number of rotations. Amidst the need for coaxiality, the built-in camera mold construction method was commercialized for mass production.
Large roll material processing
- Materials
- Metal foil, film, tape, cushions, non-woven fabrics
- Technology
- Wide roll handling.
- Comment
- A material thickness of up to 600 mm can be processed, and any metal mold, blade mold, or combination mold can be used.
Large-size sheet material processing
- Materials
- Metal foil, film, tape, cushions, and various sheet materials
- Technology
- Processing of large-size sheet blade dies
- Comment
- We provide one-stop services for Thomson blades, pinnacle blades, etched blades, bic blades, engraved blades, mirror blades, and various other blade shapes, as well as special specifications for cutting edges, materials, hardness, accuracy, and coatings.
5G PTFE sheet cutting
- Materials
- PTFE sheets
- Technology
- Sheet cutting and guide hole punching of ultra-thin elastic roll materials
- Comment
- Capable of cutting sheets up to 600 mm in thickness.
Medical/biological
- Materials
- Artificial dura mater sheets, implantable blood glucose level sensors, biosensor substrates
- Technology
- We can handle punching, inspection, and assembly in a clean environment.
- Comment
- We can propose solutions for the processing of cell sheets with a device capable of positioning a single cell (5 μm). Please contact us for more information.
Semiconductors
- Materials
- Copper/aluminum heat dissipation board, package board
- Technology
- From 9 μm foil to about 5 mm thick copper substrate. Processing without burrs.
- Comment
- Various lead frames and package substrates are also available. Please contact us for more information.
EVs
- Materials
- LED headlamp array board, automotive voltage monitoring board, capacitors, coils
- Technology
- Various proprietary equipment such as a robotic press, image positioning press, and other fully automated press equipment.
- Comment
- We propose optimal processing methods based on our 45 years of experience in processing printed circuit boards and FPCs.
Printed electronics
- Materials
- Film, sheets, and roll substrates with printed circuits
- Technology
- Crimp processing: Through-hole alternative technology (double-sided circuit conduction processing via press caulking).
- Comment
- We offer sustainable construction methods via no-plating/through-hole processing.
Special materials and special processing
- Materials
- CFRP, CFRTP, thick polycarbonate (5 mm), super fiber (Vectran, Zylon), titanium foil, medical stainless steel foil, metal fiber
- Technology
- Laser processing, router processing, ultrasonic processing, microimprinting processing, heat press/thermoforming processing, bending processing
- Comment
- We provide a one-stop solution for everything to do with the commercialization of punching.
Next-generation manufacturing
- Materials
- 4x units of 6-axis articulated robots, AI collaborative robots, Work history cloud data system
- Technology
- Robot technology, application development technology, joint demonstration test of AI robots
- Comment
- By combining the product data collected by AI robots and AI image inspection together with work history data for all processes, we aim for sustainable manufacturing that does not or is unlikely to cause any defects.
Facility
One-stop services for punch processing
High precision positioning press
Rechargeable battery electrode foil punching
Large roll press processing
Ultra-thin PTFE sheet cut processing
Fully automated alignment guide drilling
Fully automated robot press line
Metal foil roll punching
Clean environment ・Servo press
In-house developed fully automated robot press device (patented)
Factory No.2 complete clean room for press processing
Digital microscopes for image observation
Fully automated robot press line
Image dimension measuring device (wide type)
Large Thomson clean room (900×900mm)
Roll to Roll 600 mm thickness large servo press
Roll to Roll 400 mm thickness roll press
Roll to Roll 600 mm wide servo roll press
Large Φ600 mm projector
Assembly work site
Camera alignment automated guide drilling machine
Backlight table for large sheet inspection
Clean room appearance inspection room
Packing/lot management system (iPad/Smartfac!)
Traceability system (Smartfac! Work database management)
In-house developed fully automated appearance inspection device
FAQ
Contact
Web inquiry- Inquiry form
Punching.NET
presented by
| Company name | Sanko-Giken Corporation |
|---|---|
| Chairman of the Board | Yoshimi Tanaka |
| President and Representative Director | Takeshi Tanaka |
| Established | 01.10.1976 |
| Location | [Head Office] 3-5-38, Tamakushicho Higashi, Higashiosaka Shi, Osaka Fu, 578-0932, Japan [Factory No.2] Next to the main factory (complete clean room press factory) |
| Capital | 20,000,000 yen | Business Activities | 1. Precision pressing, inspection, assembly, (prototyping, development projects, mass production outsourcing) 2. Application development and sales |
| Examples of main processed products | Substrates, precision printed goods (etching), non-ferrous metals, film, precision press processing (drawing, bending, cutting) / precision assembly work / inspection processing | Accredited |      |
| Intellectual property |
2 utility models for roller conveyors Patent for a "Mold with a Built-in Camera + Robotic Positioning Device" Patent for a "Face Shield Realized by 3D Folding Technology" Neck-mounted face shield trademarked "Smile Shield"® Daily work report recording application Trademark registration for "Smafac!"® |